JLCPCB Prototype for $2(Any Color): https://jlcpcb.com
My biggest 18650 lithium battery pack using the Vruzend 1.6 system. Assembly can be very modular if you get all your dovetails and slots in the right place! I made a little bolt-holder jig to facilitate tightening of the barrel bolts. BMS and balancer boards to be added soon.

By Julian

Youtuber, shed dweller, solar charge controller aficionado

13 thoughts on “Building a 4s2p lithium ion 18650 battery with vruzend 1.6”
  1. Avataaar/Circle Created with python_avatars Sam Reason says:

    What are the dimensions for the plastic
    battery ends

  2. Avataaar/Circle Created with python_avatars Diggin Jimmy says:

    Great job

  3. Avataaar/Circle Created with python_avatars Jay Wenden says:

    Julian would you be able to test those nickel strips for their max current?

  4. Avataaar/Circle Created with python_avatars Ken Gibson says:

    Hi Julian – thanks for posting this. Are you able to share which posts go to which pad on the BMS? I followed all the way to that point.

  5. Avataaar/Circle Created with python_avatars Al Semi Back-Up says:

    Fusing??

  6. Avataaar/Circle Created with python_avatars Danimal Legs says:

    what size are the barrel bolts…my friend has a version 1.5 but i find it to be useless unless i can get a barrel bolt

  7. Avataaar/Circle Created with python_avatars 1959Berre says:

    What is the point of a cheapo charging device without balancing and no temp monitoring?

  8. Avataaar/Circle Created with python_avatars Gold Sluice Tinkerer says:

    I have 2 Banks of 4s that I wish to connect together to double my capacity of an individual bank.
    I would have thought if I just put them in parallel with a nickel strip at each end ( joining the 2 negatives and the 2 positives)
    Why do you need to use a bunch more nickel strips paralling the centre cells ?
    I mean , if I had 2 AGM 6 Volt batteries , and put them in parallel , each AGM battery is made up of 3 individual cells , but the individual cells are not , and cannot be put in parallel , yet the capacity of the overall system is doubled with seemingly no issues.

  9. Avataaar/Circle Created with python_avatars pleasecho2 says:

    Do not get Vruzend 1.6 regardless of the price! I ruined 7 perfectly good 18650s with it trying to make a 4s8p pack. Wait for more improvements or do the right thing – spot weld your cells1. When you push the cells into the caps it's a tight fit so you compress the air inside and like a spring the caps come ever so slightly away from the contacts – a small hole in each one would relieve this and make assembly/disassembly easier. 2 Because of #1 there isn't much tactile feedback when pressing the caps over the cells. It shouldn't be possible to over insert the cells. I ruined 7 perfectly good 18650s
    because of this. There should be a molded in stop inside the cap to prevent over insertion.

  10. Avataaar/Circle Created with python_avatars Twotone says:

    If the MOSFETs are going to get warm, would it be better to not glue them to the sides of the cells?

  11. Avataaar/Circle Created with python_avatars Twotone says:

    Stop Press. Julian invents the flat blade screwdriver. 🙂

  12. Avataaar/Circle Created with python_avatars hawaiiskjorta says:

    Love all your videos with batteries and super caps. I recently got the vruzend 2,1 kit it was fairly expensive but fun to play with. Screwing the barrel bolts are still a problem in the 2,1 kit but I adopted you saw blade cut out method which works perfectly

  13. Avataaar/Circle Created with python_avatars James Bradwell says:

    Uhuugh, slotted-head bolts …why!!

    Socket-head bolts would have been soooo much better for this sort of application ….or literally any other kind of head.

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