New series revealing secrets of the PWM5 solar charge controller. Soon to become an open source project, I can now reveal all of the confidential information held back while the PWM5 was a commercial product. Starting with a competing product which inspired much of the PWM5's specification and feature list, I will go on to reveal information on sales, reliability, performance and what I might have done differently in hindsight.
PWM5 firmware version 1.3 is here: http://256.uk/?p=113

By Julian

Youtuber, shed dweller, solar charge controller aficionado

16 thoughts on “Julian reveals: secrets of the pwm5 – #1 inspiration”
  1. Avataaar/Circle Created with python_avatars TRICKSTA says:

    Thanks Iron Man you have done well.

  2. Avataaar/Circle Created with python_avatars tupai62 says:

    do u have make solar charge controller for 6v SLA battery?. what the video link adress?

  3. Avataaar/Circle Created with python_avatars Tech S says:

    the given link Is not working, what do I do?

  4. Avataaar/Circle Created with python_avatars JS7457 says:

    Did you ever made a video about that CE marking and how did you get it ?

  5. Avataaar/Circle Created with python_avatars Daniel Horne says:

    12w maplin panel i have the same one but it says 15w

  6. Avataaar/Circle Created with python_avatars Afdhal Tan says:

    Hi Julian, inspired by your videos, I am planning to sell my open source project too (active battery balancer), but, I am not sure about CE. Any advice?

  7. Avataaar/Circle Created with python_avatars Glenn Billings says:

    Julian,
    thanks for the video on your solar battery charger.

    A couple questions.
    What do you use your batteries for that you need to keep them on a perpetual charge?
    Do you use them for lighting in your home or something?

  8. Avataaar/Circle Created with python_avatars John Porter says:

    If you will excuse a bit of pontificating, the basic reason why your venture didn't work out is that you failed to bill your time to the manufacturing effort at an appropriate rate. Had you billed your time at a rate commensurate with a highly skilled electrical engineer, you would have immediately realized your time was far too valuable to spend it cutting up strip boards, pre-forming shrink wrap tubing in an electric kettle, and so forth; and, having realized that, you would have hired on the appropriate low wage labor to perform those tasks (or simply eliminated them through outsourcing) thus freeing up your time to innovate new variations and tend to the marketing. Ah well, live and learn. Please forgive me if I sound harsh, I've been watching your vids for weeks now and thoroughly enjoy them. You have a great talent for explaining complex technical concepts in simple terms that few YouTubers can match.

  9. Avataaar/Circle Created with python_avatars Stefan Höök says:

    Would be an awsome DIY kit that, I would buy 1 but thats me. Great video series.

  10. Avataaar/Circle Created with python_avatars Alan Powell says:

    Julian,

    I followed the original uTube series when you went through the hardware bits and pieces but didn't have a use for the product at the time – no solar panel. I recently got a solar panel and was gutted to find out that you were out of production so the release of the firmware is a bonus. The link doesn't work anymore possibly because you have changed your site. However, I would prefer to use an arduino for a one off. Wasn't the development done on arduino and would you be prepared to release that. You may have already done so but I can't find it. Many thanks Alan

  11. Avataaar/Circle Created with python_avatars Dharmendra Savaliya says:

    Great …

  12. Avataaar/Circle Created with python_avatars Ericsimagination says:

    Would silicone help with water proofing vs hot glue?

  13. Avataaar/Circle Created with python_avatars Nikos Papagiannopoulos says:

    A clear winner over the commercial one, but as you said, the production costs are too large as the Asian counterpart.

  14. Avataaar/Circle Created with python_avatars M Lalor says:

    Hi Julian, Where can I get one of your PWM5 charge controller?

  15. Avataaar/Circle Created with python_avatars lanuser101 says:

    Sorry for asking, but when will put open source your project so everyone can review your design up close?

  16. Avataaar/Circle Created with python_avatars Dale Robertson says:

    Bravo…! The blocking diode is Key. Love this simple design Julian. Cheers

Leave a Reply

Your email address will not be published. Required fields are marked *

This site uses Akismet to reduce spam. Learn how your comment data is processed.