Hello, Let's take a look at this 18650 cell charger from the point of view of thermals. what gets hot and what doesn't and we'll have a look at this through the infrared. P2 Pro Thermal imaging camera. So thermal imaging camera at the ready.

Let's put the macro lens onto it, plug it into my phone, and away we go. So mode is charged. stop at 3 volts only relates to discharging, so this will actually charge to 4.2 Let's get this thing started. and the right hand cell is the cell that's charging.

Let's see what's getting hot. Overview of the PCB It's out of focus because I've got the macro lens on. You can see a little bit of residual warmth up in the resistors. But the two things which are getting hot are this eight pin chip right adjacent to the cell that's being charged and that's a Tp4056.

So it's a purpose made cell charger. It's up to about 50 degrees C 8 Pin Uh, Small outline package. Now there is one other item that's getting warm and it's down here near the USBC input. You need USB 5 volts to charge the right hand cell.

You can't do it from the left hand cell because there's no Step Up regulator. But yeah, that's clearly a diode and that's getting warm up to 53 degrees. So that's what gets warm when you're charging this cell. Here's the Tp4056, the little eight pin small outline package, and the diode that was getting warm is this one.

So the current from the USB type C connector is obviously going through that diode into the Tp4056 that's set for one amp. You can see it there. 0.97 and the cell on the right is being charged now. I Think we know what's going to get warm when this cell discharges? It's going to be these two big resistors.

But what about these two mosfets here? Because they're obviously used to switch these resistors into circuit across this cell? Well, let's find out. Let's uh, stop the charging. Let's check, change the mode. Uh, which is there to discharge? Let's start the discharge that's discharging.

Let's look at the thermal image. Okay, the resistors are up to about 50 degrees. now. You can see that those are the resistors.

Now what about these two mosfets? That I was interested to see whether they're getting warm? Uh, one of the mosfets is uh or here and you can see that that's not being troubled at all. The other one is uh, there. You can see the outline of the mosfet. You can see it's eight legs.

You can see the top mosfet quite clearly now. But no, they're not getting warm at all. so they must have a nice low on Resistance. So there's an overview of the board without the macro lens.

The resistors are now up to 56 degrees and with the macro lens, we can get in nice and close a couple of centimeters maybe three so that you can see lots of detail in the components you're looking at. So that was a quick look at what gets hot and what doesn't on this 18650 cell charger and discharger. Cheerio.

By Julian

Youtuber, shed dweller, solar charge controller aficionado

15 thoughts on “Thermal imaging 18650 cell charger with infiray p2pro”
  1. Avataaar/Circle Created with python_avatars keith king says:

    Really watch one of those for my phone. They look awesome

  2. Avataaar/Circle Created with python_avatars Cyklonuss says:

    👍👍

  3. Avataaar/Circle Created with python_avatars Rixtronix LAB says:

    Nice video shot, thanks, keep it up 🙂

  4. Avataaar/Circle Created with python_avatars Isabel Chen says:

    nice video~

  5. Avataaar/Circle Created with python_avatars Paul T says:

    I think the resistors would dissipate their heat better if they were mounted upside down, exposing the core instead of the ceramic wall, but that wouldn’t be as attractive. If your unit was made like mine, there is an air gap under the resistors and no thermal conduction to the board. I added thermal pad underneath and resoldered the resistors closer. Now the PCB helps cool the resistors and I put the unit on a laptop cooler fan.

  6. Avataaar/Circle Created with python_avatars jlucasound says:

    Julian!! 🤩

  7. Avataaar/Circle Created with python_avatars Retiree Electronics says:

    That looks like a handy tool for playing with electronics. Justification for purchase would be different "check for heat leaks in the house before winter", it will pay for itself (-:.

  8. Avataaar/Circle Created with python_avatars Mr.G says:

    For £300 you can buy the Doogee S98pro that has this same sensor and a whole smartphone as well.

  9. Avataaar/Circle Created with python_avatars Jonathan Swift says:

    I have GaaN usb chargers which don't get hot, or even warm. Are there battery chargers you have used which have GaaN?

  10. Avataaar/Circle Created with python_avatars Nerd Werx says:

    Julian Great content as usual!💪🏽

  11. Avataaar/Circle Created with python_avatars Filthy Lucre says:

    Any chance thermal Imaging could be used to read the numbers on chips that have been painted over to obscure component information?

  12. Avataaar/Circle Created with python_avatars David Potter says:

    I have one of these, but it is a different model.
    Where you have the charge diode that gets hot, this has Two Three pin devices that look to be tied together in some way, maybe twin Mosfets or a Darlington arrangement.
    I find this item to be a bit of a waste of time as I have a far better Four cell charger / tester.
    I suppose this would come into use if my charger were busy, and I wanted to test a single cell.
    Thanks David in Lincolnshire.

  13. Avataaar/Circle Created with python_avatars Fred Flintstone says:

    nice little video showing the infiray 🙂

  14. Avataaar/Circle Created with python_avatars Battery Mooch says:

    Thank you for this video!
    Does this camera allow you to do voiceovers while recording video? Or was your voice during the thermal video segments a separate track?

    I couldn’t find an answer to this question on their web site or the Amazon page.

  15. Avataaar/Circle Created with python_avatars Franko Walker says:

    I ordered one of these charge/discharge devices when you first got it. It just turned up this morning. (Not tried it yet).

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